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Diamond Wire Cut

Diamond WireTec

Diamond WireTec GmbH&Co.KG develops and manufactures all diamond wire saws and accessories in-house in Weinheim near Heidelberg - in other words, Made in Germany.

We have been active in the field of precision cutting technology for over 30 years.

Our diamond wire saws are primarily used in industrial laboratories and engineering offices as well as in institutes and universities. The applications are mostly in research, development and quality assurance with the analysis of materials and components.

The cutting process with diamond wire saws offers several advantages over conventional cutting processes. 

Different separating cut processes

Saw with wire on spool

(TWO-WAY-CUT)

Video
Our two-way diamond wire saws work with a spool wire, which is wound onto the wire drum nearly fully automatically. During the separating cut, the diamond wire moves alternately forwards and backwards over the entire length of the wire. This enables a small machine design despite an occupancy of 20 or 30 meters of diamond wire. The following animation shows how this TWO-WAY-CUT process works.

 

Saws for wire loops

(ONE-WAY-CUT)

Video
Our one-way diamond wire saws work with endless wire loops. Since these only cut in one direction and the motor is not alternately braked and accelerated again, it is possible to cut at correspondingly higher speeds. Depending on the type of saw, a wire loop 2 to 3 meters in length is used. The following animation shows how this ONE-WAY-CUT process works.

 

Advantages of the TWO-WAY-CUTS

  • use of spool wires
  • automatic wire spooling
  • small, compact saw design
  • long wire lengths (20 - 30 m)
  • thinnest cut-offs (from 0,08 mm)

Advantages of the ONE-WAY-CUTS

  • Use of diamond wire loops
  • easy and fast application of these loops
  • higher cutting speeds - up to 12 m/s
  • clean cut surfaces - cut in one direction
  • thin cuts - from 0,35 to 0,80 mm

Application

Click here to explore the application.

  • Spark plug of internal combustion engine
  • Rubber sleeve
  • Insulation pipe
  • 3D-Print
  • Concrete cylinder
  • Objective
  • Electronic component
  • Gas nozzle
  • Tier with rim
  • Screw
  • Rubber-metal profile
  • Sensor
  • Medicine vial
  • Meteorite
  • Coin
  • Internal combustion engine
  • Bonded component
  • Cermic discs
  • Carbon tube
  • Underground cable
  • Zircon rod
  • Carbide insert
  • Circuit board
  • Model car
  • Beverage bottle
  • Silicon chip
  • Vehicle tires
  • Enameled probe
  • Electric motor
  • Carton
  • Quartz glass
  • Hardened steel ball
  • Cement block
  • Rock wool
  • Magnet
  • Rubber lip
  • Champagne glass

 

 

 

 

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